CNC Lathe

LATHE The only commercially available Turning Center with Live Tooling found to have all the Primary and Secondary Requirements described below combined into one machine is the Nakamura – Tome WT300MMY-F014.

Primary Requirements for the CNC Turning Center with Live Tooling: • Tools driven by direct drive motors built into the turrets • 25 HP A2-8 Spindle on both Right and Left • 4” (102mm) Bar capacity on both spindles • Fully closed loop control for X, Y & Z axes on both turrets having direct scale (magnetic) feedback. • • Fit within the maximum available area of 18 ft - 0 inches x 18 ft - 0 inches • Positioning accuracy of less than .0002 inch • Airbag Collision Protection (Nakamura Only) Secondary Requirements for the CNC Turning Center With Live Tooling: • Basic Machine o 2-turret specification (BMT 65) • Control o Human Machine Interface (HMI) Operating Terminal with 19.0" touch control display screen and Power failure Package. o Fanuc F32iB CNC controller software o Dual USB Ports o Maintenance + Alarm Trouble Shooting o Remote service capability o Machine data connector o Production package - high speed canned cycles o Ethernet • Screen Text o Screen display English o Language on operating system screen: English o Language on NC Screen: English o Language on PC Screen: English • Spindle o Left Spindle (Main Spindle) ?

Through-spindle hole dia. 102 mm ? Bar stock machining capacity dia. 4” ? Maximum spindle speed 2500 rev/ min ? Output 30 min continuous 15/18 kW ? Continuous Torque Rating (133 lb/ft) ? 12” Chuck for left spindle (main spindle) ? Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in. ? Full C-axis (CF-Control) ? C-Axis Clamp Braking Torque (188 lb/ft) ? Polar Coordinate Interpolation ? Cylindrical Interpolation o Right Spindle (Sub Spindle) ? Through-spindle hole dia. 102 mm ?

Bar stock machining capacity dia. 4” ? Maximum spindle speed 2500 rev/ min ? Output 30 min continuous 15/18 kW ? Continuous Torque Rating (133 lb/ft) ? 12” Chuck for right spindle (sub spindle) ? Left spindle hollow cylinder set for 12-inch hollow chuck for bar diameter 4.0 in. ? Full C-axis (CF-Control) ? C-Axis Clamp Braking Torque (188 lb/ft) ? Polar Coordinate Interpolation ? Cylindrical Interpolation • Turrets o Turret 1: ? 24 station BMT 65 ? 12 Station Live Tool ? Servo Drive Index ? Y axis ?

Rotating Tool Spindle Speed 3600 rev/ min ? Rotating tool 5.5/3.7 Kw – 7.5 HP o Turret 2: ? 24 station BMT 65 ? 12 Station Live Tool ? Servo Drive Index ? Rotating Tool Spindle Speed 3600 rev/ min ? Rotating Tool 5.5/3.7 Kw – 7.5 HP • Coolant Supply / Chip Removal o Water-Soluble coolant o Chip conveyor (right discharge) ?

Filtration Accuracy: 50 um approximately 90% ? Carrying Amount ?

Long Chip: 794 L/h ?

Short Chip: 13 L/h o High pressure coolant system for two turret specifications ? Chip Blaster F2-60 ? One pump for each turret (24 HP) ?

92.5 Gallon Tank • Measuring / Monitoring o Manual in-machine tool pre-setter (removable type, Left Spindle and Right Spindle) o Full closed loop control for X axis (turret 1) direct scale feedback, resolution 0.01 um o Full closed loop control for X axis (turret 2) direct scale feedback, resolution 0.01 um o Full closed loop control for Z axis (turret 1) direct scale feedback, resolution 0.01 um o Full closed loop control for Z axis (turret 2) direct scale feedback, resolution 0.01 um o Manual Machine tool presetter (Left Spindle side) o Manual Machine tool presetter (Right Spindle side) • Automation o Signal lamp 4 colors (red, yellow, green, blue) o 1/F for exchanging control signals between the machine and peripheral equipment using EtherNet/IP o Interface for Bar feeder (EtherNet/lP Interface) with terminal block for power supply • Power Requirements o 220 volts, 3 phase, 72 KVA • Control o High Speed Canned Cycle o Optional Block Skip (soft key type 2-9) o X axis movement direction compliant with ISO standard • Construction o Bar feeder o Spindle Liners 1pc for 1.00" RS o Coolant collector extension • Tools driven by direct drive motors built into the turrets • Fit within the maximum available areas of 18 ft - 0 in x 18 ft - 0 in • Positioning accuracy of less than .0002 inch • Special Construction o Bar Feeder Additional Parts / Products: LNS TurboChip Conveyor Hinge Belt Type.

Right Discharge LNS Quick Load Servo 105+ Barfeeder. ¼” to 4-1/8” LNS Quick Load Servo Barfeeder Installation Steel Spindle Liners for Main Spindle 3/8” – 4” 91/4” Increments Qty 13) Steel Spindle Liners for Second Spindle 3/8” – 4” 91/4” Increments Qty 13) Samchully JB-M312 First Spindle Samchully JB-M312 Second Spindle High Pressure Coolant both turrets and spindle flush Chip Blaster F2-60 WTO Rotary Tools: 48-107658-HP - O.D. Cutting Holder - (4 ea.) 48-107660 – Combination Tool Holder - (4 ea.)

48-100204 – Cut-off Holder - (2 ea.) 48-102279R – Cut-off Holder Right - (2 ea.) 48-102279l – Cut-off Holder Left - (2 ea.) 420132020 – Straight Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.) 420132019-65 – Straight Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532026-65 – Face Mill/ Drill Unit, ER32 QF, IC-EC - (4 ea.) 420532025-65 – Face Mill/ Drill Unit, ER32 QF, EC - (4 ea.) 410120030-65 – Straight Offset Drill/Milling Unit, ER32, EC - (4 ea.)

420532043-65 – Right Angle Drill/Milling Unit, Both Sides, ER32 QF, EC - (4 ea.) 410120031-65 – Straight Offset Drill/Milling Unit, ER32, IC-EC - (4 ea.) 410113002-65 – Straight Offset Drill/Milling Unit, ER20, EC - (4 ea.) 410120023-65 – Straight Offset Drill/Milling Unit, ER32, EC - (4 ea.) 410113003-65 – Straight Offset Drill/Milling Unit, ER20, IC-EC - (4 ea.) 420225014-65 – Right Angle Drill/Milling Unit, ER25, EC - (4 ea.) 420525015-65 – Right Angle Drill/Milling Unit, ER25 QF, IC-EC - (4 ea.)

420532031-65 – Face Drill/Milling Unit, ER32 QF, EC - (4 ea.) 420532032-65 – Face Drill/Milling Unit, ER32 QF, IC-EC - (4 ea.) 411010000-65 – Adjustable Angle Drill/Milling Unit, ER16, EC - (2 ea.) 411010001-65 – Adjustable Angle Drill/Milling Unit, ER16, IC-EC - (2 ea.) 411007001-65 – Adjustable Angle Drill/Milling Unit, ER11, EC - (2 ea.) 411007000-65 – Adjustable Angle Drill/Milling Unit, ER11, EC - (2 ea.) 411500001-65 – Offset Slitting Saw Unit, Type 14-2 - (2 ea.)

414532003-65 – Broaching Unit, TN765050 - (1 ea.)

Reduction Sleeve 1-1/2” (2 Sets) 2400150038 – 3/8” 2400150050 – 1/2” 2400150063 – 5/8” 2400150075 – 3/4” 2400150088 – 7/8” 2400150100 – 1.0” 2400150125 – 1-1/4” ER 11 Collets (2 Sets) 190011000 – (.276-.020) ER 16 Collets (2 Sets) 190016000 – (.394 -.020) ER 20 Collets (2 Sets) 190020000 – (.512-.039) ER 25 Collets (2 Sets) 190025000 – (.630-.039) ER 32 Collets (2 Sets) 190032000 – (.787-.079) ER 11 Collets Sealed (2 Sets) 191011013 – (.125) 191011019 – (.188) 191011025 – (.25) ER 16 Collets Sealed (2 Sets) 191016013 – (.125) 191016019 – (.188) 191016025 – (.25) 191016031 – (.313) 191016038 – (.375) ER 25 Collets Sealed (2 Sets) 191016013 – (.125) 191016019 – (.188) 191016025 – (.25) 191016031 – (.313) 191016038 – (.375) 191016044 – (.438) 191016050 – (.5) 191016056 – (.563) 191016063 – (.625) ER 32 Collets Sealed (2 Sets) 191032013 – (.125) 191032019 – (.188) 191032025 – (.25) 191032031 – (.313) 191032038 – (.375) 191032044 – (.438) 191032050 – (.5) 191032056 – (.563) 191032063 – (.625) 191032075 – (.75) Interchangeable Milling Arbors (2 Sets) 160015142 – (.625) 160019142 – (.75) 160023142 – (.875) 160025142 – (.1.0) ER 25 QF Collet Chuck Adapter (2 Sets) 320025010 – (ER16) 320025013 – (ER20) 320025016 – (ER25) ER 25 QF Collet Chuck Adapter Short (2 Sets) 320025010-07 – (ER16) 320025013-09 – (ER20) ER 25 QF Collet Chuck Adapter Long (2 Sets) 320025007-40 – (ER11) 320025010-50 – (ER16) ER 25 QF Weldon/Whistle Notch Shank Adapter (2 Sets) 3201250250 – (.25) 3201250312 – (.313) 3201250375 – (.375) 3201250500 – (.5) 3201250625 – (.625) 3201250750 – (.75) ER 25 QF Combination Mill Adapter (2 Sets) 3202250750 – (.075) 3202251000 – (.1.0) ER 25 QF Blank (5 ea.)

329025000 ER 25 QF Protection Cover (10 ea.) 337025000 ER 25 QF Master Gauge (1 ea.)

339125000 ER 32 QF Collet Chuck Adapter (2 Sets) 320032013 – (ER20) 320032016 – (ER25) 320032020 – (ER32) ER 32 QF Collet Chuck Adapter Short (2 Sets) 320032013-07 – (ER20) 320032016-07 – (ER25) ER 32 QF Collet Chuck Adapter Long (2 Sets) 320032007-50 – (ER11) 320032010-60 – (ER16) ER 32 QF Weldon/Whistle Notch Shank Adapter (2 Sets) 3201320250 – (.25) 3201320312 – (.313) 3201320375 – (.375) 3201320500 – (.5) 3201320625 – (.625) 3201320750 – (.75) ER 32 QF Combination Mill Adapter (2 Sets) 3202320750 – (.075) 3202321000 – (1.0) 3202321250 – (1.25) ER 32 QF Blank (5 ea.)

329032000 ER 32 QF Protection Cover (10 ea.) 337032000 ER 32 QF Master Gauge (1 ea.) 339132000 One Hand Wrenches/Sets 0067732000 (5 ea.) 0067725001 (5 ea.) 00675000958 (5 ea.) 00675000591 (5 ea.) 00675000515 (5 ea.) 00675000902 (5 ea.) 00675000914 (5 ea.) 00675000448 (5 ea.)

Installation: Contractor shall provide personnel to oversee equipment assembly, installation, startup and test prior to equipment acceptance and commissioning.

Calibration/ Setup: Contractor personnel shall perform all calibration, verification and performance testing of the equipment after installation and demonstration of proper operation prior to Government customer providing acceptance.

Training: Contractor shall provide on-site orientation training for this equipment. NOTES • FANUC Brand Drives and Control are a must to coincide with current programming and minimize training. • WTO live Tooling is the current brand we use in the shop.